When scaling a tomato processing business, the choice of equipment determines not only product quality but also your competitive position in export markets. A tomato processing plant that can handle fresh tomatoes efficiently while producing multiple end-products—tomato paste, ketchup, sauce, and puree—offers the flexibility needed to respond to fluctuating market demand. Our complete tomato processing plant delivers an end-to-end turnkey solution engineered for processors who need reliable, high-capacity production from fruit receiving to final packaging.
This integrated line covers every essential processing stage: lifting and washing, sorting, crushing, hot-break or cold-break preheating, pulping and refining, vacuum concentration, sterilization, and aseptic filling. The term "complete" is not just a description—each module is designed to work in seamless harmony, minimizing product loss and maximizing extraction rates. The system accepts fresh, ripe tomatoes and transforms them into 28-38% Brix concentrate, packed in aseptic bags in drums, cans, or bottles.
The line is constructed from food-grade SUS304 stainless steel, with all product-contact surfaces designed for hygiene and corrosion resistance. A centralized PLC system with HMI touchscreen controls the entire process, storing parameters for different products and enabling rapid changeovers. The system is CE certified and supports both CIP (Clean-In-Place) cleaning and SIP (Sterilize-In-Place) protocols, ensuring compliance with international food safety standards.
For processors requiring maximum efficiency, the line incorporates forced-circulation vacuum evaporators that operate under low temperature to preserve color, flavor, and nutritional value. The multi-effect arrangement significantly reduces steam consumption, lowering operating costs. Additionally, the tube-in-tube sterilizer with auto-backtrack ensures that any under-sterilized product is automatically returned for reprocessing—safeguarding product safety without manual intervention.
Whether you are building a new facility or upgrading an existing operation, our complete tomato processing plant provides the foundation for consistent, export-quality production. We offer comprehensive turnkey services: factory layout design, equipment manufacturing, shipping, installation, commissioning, and operator training. Successful installations across Europe, the Middle East, Southeast Asia, and the Americas demonstrate our global project delivery capability. Contact us with your daily throughput target and end-product specifications for a customized proposal.
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Our processing line utilizes fresh mango and mango paste as raw materials to produce various final products including mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
Available packaging formats include aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, and gable top cartons.
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango unloading from trucks while providing pre-washing capabilities to enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble washers and brush & spray washers. Optional ultrasonic and ozone cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects, ensuring only high-quality fruits proceed through the production line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh mango to ensure thorough cleaning of core and skin, maximizing pulp yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice yield for subsequent processing while protecting final product color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force to pass product through screens for refinement. Suitable for various fruits including passion fruit, tomatoes, peaches, apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and retention time for different product requirements. Programmable control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system. Vapor-protected filling cavity maintains sterility throughout the packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for producing mango sauce or other products.
