High Temperature Resistance Tomato Processing Line
Designed to withstand high temperatures up to 50°C, this processing line delivers superior tomato products with maximum efficiency.
Tomato Processed Products Classification
Concentrated Tomato Products:
- Tomato Sauce (28-30° Brix): Produced using advanced four-effect evaporation concentration technology
- Tomato Paste (36-38° Brix): Requires aseptic filling systems for safe packaging
Liquid Products:
- NFC Tomato Juice: Created through cold crushing process, preserving vitamin C content
- Fermented Tomato Beverages: Developed using lactic acid bacteria fermentation
Production Line Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Key Equipment Features
A high-efficiency tomato sauce processing line relies on three key pieces of equipment to produce quality tomato paste—each addressing critical needs in the production workflow.
I. Aseptic Filling System
As a vital component of the tomato sauce processing line, this system ensures the long-term preservation of tomato paste by creating a fully sterile environment. It uses high-temperature sterilization and HEPA air filters to block contaminants, allowing the paste to stay fresh for 12–24 months without refrigeration. For brands focused on global distribution, this system is an indispensable part of any tomato sauce processing line.
II. Evaporation and Concentration Equipment
This equipment boosts the tomato solids content to over 28%—the industry standard for premium tomato paste—within the tomato sauce processing line. Through low-temperature vacuum evaporation, it gently removes excess moisture, preserving the paste’s natural nutrients and original flavor. Higher solids content not only delivers a richer taste and better texture but also reduces shipping costs, making it a core asset for efficient tomato sauce processing line operations.
III. Pasteurization Unit
In the tomato sauce processing line, this unit extends the paste’s shelf life while safeguarding its flavor. Unlike harsh sterilization methods, it uses mild heat (60–70°C) to eliminate harmful bacteria (such as Salmonella) while retaining 90% of the tomato’s original taste. It serves as a critical link between product safety and flavor quality in a high-performing tomato sauce processing line.
Together, these three pieces of equipment make the tomato sauce processing line efficient and reliable, enabling consistent production of long-lasting tomato paste that meets consumer demands.
Technical Specifications
| Product name: | One-stop solution for tomato processing line |
| Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
| Raw material: | Fresh tomato, tomato paste |
| End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final product Brix: | 28%~30%, 36%~38% |
| Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, high efficiency, water-saving |
Final Products & Packaging
The raw materials used in the tomato processing line can include fresh tomatoes, tomato paste, and more. The final products include:
- Tomato paste
- Tomato ketchup
- Tomato sauce
- Tomato juice
- Tomato powder
- Whole peeled tomatoes
Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
- Technical consultation
- Customized proposal design
- Equipment manufacturing
- Installation, commissioning, and on-site training
- One-year after-sales guarantee
- Lifelong service
- Package design and purchasing support
After-Sales Service
- Debugging equipment
- Oversea technical support
- Oversea equipment maintenance
- English speaking engineers available to provide technical support
Additional Services
- Technical support
- Marketing suggestion
- Final packing suggestion and design
- Factory building and design
